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Don’t wing it when you weld – plan for success

18 Apr , 2014  

By Kym Morgan

17 April 2014

SO, you’ve taken on a welding project? First of all, congratulations on making a brilliant decision.

Having the ability to weld not only introduces you to a highly satisfying, incredibly addictive, hobby it also opens up a whole new weld, i mean world, of possibilities.

Sorry, no more cringe worthy puns, i promise!

Look around you, chances are something within your immediate vicinity contains a weld. You’re car is full of spot welds. Look at the the hand railing nearby, the table across the hall, the metal shelving out in the garage…You get my point.

Welding is a key part of the manufacture of so many products which play an important part in our everyday lives. Welding also plays a part in all of the super-structures around us (like buildings and bridges) and the auto-motives we use every day.

By becoming proficient in welding and taking on your first project you are about to enter an art-form which will not only give you satisfaction and enjoyment, but help you to carry out DIY and renovation jobs, make new products, and save money.

With any welding product, a few golden rules apply and I wanted to share one of them with you today.

This rule applies whether you are undertaking a MIG, TIG or MMA welding process. It applies whether you’re carrying out a basic repair around the home or carrying our a major car restoration project.

Plan your welding job meticulously and ensure you have all the equipment you need to do the job right, and to do it safely.

Purchasing equipment for that first welding job can seem like a major expense. But remember, many of the purchases are one-offs, so these are investments in future welding projects, Ultimately by undertaking welding projects yourself you can save money, not to mention get a massive amount of enjoyment and satisfaction.

So, before you start your project, make a list of all of the equipment you will need to do the job right, and to do it safely.

The welding machine

Obviously the starting point is to buy the right welder for your project. If you haven’t already done this, you’ve come to the right website. At eWelders.com.au we have a massive range of more than 100 quality welding machines which you can view here. If you need technical support on this important decision, you can contact us.

I’m not going to go into too many specifics about which welder to chose in this blog, as this is another topic in itself. But, for those still to chose a welder, your starting point will be to ask yourself these three basic questions:

  •  What types of metals will you need to weld during this project and future projects?
  • What is the thickness of the metals you wish to weld? * This will affect the level of power you should look for in a welder. And certain welding processes are more suited to certain metals and metal thickness
  • What welding applications are you going to need your welding machine to perform?

Once you know the answer to these three basic questions, you’re well on your way to buying the right welder. Don’t be overwhelmed by the highly-technical nature of welding, and the amount of choice that is out there on the market. Start by asking yourself the above questions and doing a little research. eWelders frequently asked questions section has a handy guide to which welding process are suited to which metals. Click here to view this. For a beginner, it will definitely be worth purchasing a kit with your welder. These kits will come with things like welding guns, leads, torches and regulators, to save you having to buy them separately. Contact us if you need some technical support and always buy your welder through a reputable dealer such as eWedlers.com.au.

What comes next?

Once you have your welder and you’ve worked out your welding process, it is time to make a list of all the materials and consumables you are going to need to do the job right. This will obviously vary greatly from job to job. But you will need to check off the following points.

  • What are your consumables needs? 

Whether you’re using MIG wire, TIG filler rods, or MMA electrodes, ensure you think about the amount of consumable material you will use during your project and stock up accordingly. Also ensure you get the the right consumable for your project. Different MIG Wires are suited to welding different metals, for example. The good news is, all of eWelders’ consumables are clearly labelled and explained on our site, making it easy for you to select the right consumable. Click here to view our consumables.

  • What safety equipment will you need?

Safety should be the upmost priority for any welder. Welders expose themselves to electric currents, potentially harmful gases, extreme heats, and debris. Therefore you need to protect yourself before you start your project.

- Gloves 

It is imperative that you use a specialised set of welding gloves whenever you weld. As you will see when you visit eWelders’ gloves page here, they are not expensive but they do play a crucial role in the protection your hands, because welding gloves are made from leather and are flame resistant. Do not use ordinary gardening gloves, or cheap cotton gloves when you weld.

- Helmet

You are going to need to protect your eyes, and your whole face when you weld. Without a hemet you risk damaging your eyes due to exposure to the extremely bright ultraviolet light which occur during a weld. You also risk burns to your face from sparks that fly up off the metal as you weld. Again, a welding helmet can be purchased inexpensively at eWelderscom.au’s helmet’s page. For beginner welders, we recommend you buy an auto-darkening helmet. auto-darkening helmets automatically adjust the lens to darken and protect your eyes when you strike an arc. THe helmets adjust far quicker than you can blink your eyes. This not only protect you it give you the advantage of being able to see what you’re doing prior to striking your arc. eWelders only sells auto-darkening helmets.

- Jacket

Like your gloves, it is important to invest in a specialist welding jacket because welding jacket’s, unlike many general jackets, are non-flamable. Once again, eWelders.com.au has a good range of well-priced jackets for you to browse here.

  • What about other equipment Other equipment?

Now that you have your safety equipment, and your welder, start to forward plan.

There is a good chance you will need something to cut your metals with during your welding project. eWelders stocks a comprehensive range of plasma and gas cutting machines which can be viewed here. If you do not wish to purchase a plasma cutter at this point, you could consider purchasing a metal cutting saw, although be prepared for sharp edges around your cuts, meaning you are also likely to need an angle grinder.

If you’re working with sheet metal it may also be a good idea to have a pair of metal snips handy, and a sheet metal brake, to help you snip and shape your metals.

Metals

Once you have all of your safety equipment, your welding and cutting equipment, and your consumables sorted, it’s time to buy your metals. You can visit any hardware or sheet metal store to purchase your metals but do your homework. Work out how much of each material you need, allowing for off-cuts.

For beginners, it will be worth buying some practice cuts.

  • Plan thoroughly 

There are a whole host of other equipment you may need to consider before you start your project, which is why it is important to have a plan.

At your home workshop, for example, you may needs a work bench, and a trolley. You are also likely to need tools like clamps, and chipping hammers, and you may need to purchase cables, leads and adapters. eWelders is a comprehensive welding supplier and stocks all of this equipment.

Remember, by purchasing all of the equipment you need before you start your project, you are setting yourself up for success. You are also less likely to have to down tools when you realise you are missing something you require. THat is a massive momentum killer! Most importantly, you’re setting yourself up to weld safely, and to enjoy your project.

Good luck, and keep reading our blog for more useful welding tips.

ewelders.com.au

 


2 Responses

  1. Smithg323 says:

    You really make it seem so easy with your presentation but I find this topic to be really something which I think I would never understand. It seems too complicated and extremely broad for me. I’m looking forward for your next post, I’ll try to get the hang of it!

  2. Smithd741 says:

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